Rail-mounted glass loading and cutting machine
accessories
No. |
Name |
Qty |
Model |
1 |
Cut dongle |
1 |
|
|
Optimize the dongle (according to the system)
|
1 |
|
|
2 |
Cutting Knife |
4 |
|
3 |
Cutting Wheel |
1 |
|
4 |
Internal hexagonal wrench |
1 |
|
5 |
Sucker |
2 |
|
6 |
AC contactor LCIROM5N |
1 |
|
7 |
magnetic valve 4V21008B(24V) |
1 |
|
magnetic valve 4V21008A(220V) |
1 |
|
|
8 |
Frequency converter specification |
1 |
|
9 |
Servo driver specification |
1 |
V6.1 |
10 |
Mouse pad, keyboard |
1 |
|
11 |
Insert male and female trachea quickly（10*6,5） |
1 |
External air supply pipe (add 1 with air floating platform) |
12 |
Proximity switch (proximity sensor)TL-Q5M |
1 |
|
13 |
Approach switch |
1 |
|
14 |
Cable Ties |
50 |
|
15 |
Multimeter |
1 |
Product Description
HSL-YTJ3826-GD Automatic Glass Cutting Machine
This glass cutting machine provides a seamless integration of automatic glass loading, labeling, telescopic arm function, and cutting capability. It is ideal for precision cutting of glass in construction, decoration, home appliances, mirrors, and crafts. From straight to intricate shapes, this versatile machine offers a comprehensive solution for various glass cutting needs.
Equipment Introduction |
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Equipment footprint |
30~120 square meters |
Note |
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Operator |
Glass breaking：2 people（People with glass breaking experience can make better use of cutting efficiency） |
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Features |
1、The glass cutting machine is equipped with absolute value motors and imported high-precision racks to ensure the accuracy and stability of glass cutting. The top-level components offer a longer service life and enable the cutting of various shapes of glass. This guarantees high precision and versatility.
2、With its integrated rail and exclusive patent, the machine delivers a cut with higher precision, ensuring that the glass cutting process meets the most demanding standards. This feature sets it apart from other cutting machines and ensures exceptional cutting accuracy.
3、The machine table is constructed of waterproof, fireproof, high and low-temperature resistant, and anticorrosive materials. This ensures that the table will maintain its integrity and shape over time, contributing to the overall longevity and reliability of the machine.
4、The inclusion of an infrared scanning point function and infrared scanning special-shaped template function makes it possible to create precise and complex shapes in glass cutting.
5、The highly intelligent cutting machine optimization software is designed to improve glass utilization and reduce production costs. This ensures efficient use of materials and enhances the overall cost-effectiveness of the glass cutting process.
6、The air-floating function enhances work efficiency and is accompanied by an automatic loading machine and separation machine. These features streamline the cutting process and contribute to a more efficient and productive workflow.
7、Automatic oil injection and automatic pressure adjustment functions of the cutting machine ensure cutting stability and optimal cutting effect.
8、With no special requirements for operators, the machine offers simple operation and easy management. This user-friendly design ensures that operators can effectively utilize the machine with minimal training
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Category |
Project |
Project Instruction |
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Functions |
Standard functions
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Cutting optimization software |
1.Professional glass cutting and optimized typesetting function: greatly improve glass cutting rate and production efficiency. 2.Compatible with Italian OPTIMA optimized software and domestic GUIYOU software's standard G code: Realize the universality of different format files. 3.Fault diagnosis and alarm function: It can automatically record the running status of the machine in the production process, fault alarm and display problems. |
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Automatic walking |
The equipment is equipped with the railway, The machine can automatically pick up the glass according to the set station |
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Fiber laser positioning |
1、The first feature highlighted is the advanced capability for automatic edge-finding and positioning of glass, which significantly enhances precision and efficiency in glass cutting operations. This feature enables the system to accurately measure the exact position and deflection angle of the glass, subsequently facilitating automatic adjustment of the cutting path for the blade.
2、The second feature emphasizes the intelligent shaped scanning functionality, enabling the system's detector to intelligently scan shaped objects and automatically generate corresponding graphics for contour cutting. This innovative capability streamlines the process of working with shaped glass or objects, allowing for seamless and precise contour cutting based on the scanned graphics.
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Cut technology |
The cutting blade pressure is controlled by an electromechanical precision pressure regulating valve, and the cylinder pushes the pressure uniformly to make the blade perfectly fit the surface of the glass to cut, avoiding skipping due to glass quality problems. |
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Telescopic arm function |
The machine has been upgraded with a high precision pinion and rack drive, eliminating the need for movement after loading using telescopic arm technology. Its autonomous computer control enables seamless automatic loading and cutting without manual intervention, significantly boosting efficiency. This upgrade also minimizes mechanical wear, enhancing machine longevity and stability. |
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Optional function |
Automatic labeling |
Instead of manually applying labels, the printer fulfills customer specifications by printing and recording glass information directly onto labels, which are then seamlessly affixed to the appropriate glass surface using the labeling cylinder. We advise customers to take advantage of the labeling function for optimal efficiency.
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Glass breaking function |
Install the ejector rod on the cutting platform. The cylinder pushes the ejector rod to disconnect the glass. |
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Transport Features |
The cutting platform features a conveyor belt for hassle-free glass transfer, eliminating the need for manual handling. Cut glass seamlessly moves to the air floating glass breaking table via the conveyor belt, where the breaking process takes place. Consider acquiring the air floating glass breaking table for enhanced operational efficiency.
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Category |
Project |
Project Instruction |
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Product configuration |
Mechanical part |
Machine frame |
Aging treatment after welding of thicker sections. The side beam fixing plate is processed by gantry milling to ensure accuracy and stability. |
Flat beam |
X-axis and Y-axis running flat beams adopt unique patented aluminum alloy profiles, which have high strength and high precision, and are durable and stable. |
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Rack |
Adopting helical rack and pinion structure to improve tooth surface strength and effectively reduce noise |
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Oil supply |
The oil supply of the cutting blade adopts the pneumatic automatic oil filling method, without manual intervention. |
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Fan |
Customized high-power fan, high wind pressure and large flow, ensure smooth glass floatation. |
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Cutting drive motor |
2 set high performance industrial control dedicated servo motor for precise control and smooth operation. |
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Mesa |
The high-density waterproof board is a substrate, and the surface is covered with an anti-static industrial felt. Ensure stable use in humid environments. |
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|
Electrical parts |
Host computer |
High-performance computer host for industrial control; brand high-resolution display. |
Controller |
Huashil special control board card, perfect match Mitsubishi PLC control system. |
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Optical fiber |
Uses Panasonic laser detectors imported from Japan. |
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Element |
Imported international first-line brand control components such as OMRON, Panasonic. |
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Technical Parameters |
Machine parameters |
Dimensions |
Length * width * height：3100mm*4400mm*1630mm |
Weight |
1650kg |
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Table height |
880±30mm(Adjustable feet） |
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Power requirements |
380V，50Hz |
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Installed power |
13kW（Use power3KW） |
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Compressed air |
0.6Mpa |
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Processing parameters |
Cut glass size |
MAX.3660*2440mm |
|
Cut glass thickness |
3~15mm |
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Head beam speed |
X axis 0 ～ 200m / min (can be set) |
Head speed |
Y axis 0 ～ 200m / min (can be set) |
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Cutting acceleration |
≥6m/s² |
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Cutting knife seat |
Cutting head can rotate 360 degrees (precise cutting of straight lines and special shapes) |
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Cutting accuracy |
≤±0.25mm/m（Based on the size of the cutting line before the glass breaking） |
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HSL-BPT3826-GD Glass Breaking Table
Technical Parameters |
Machine parameters |
Dimensions |
Length * width * height： 3800*2570*880(±30)mm |
Weight |
850kg |
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Power requirements |
380V，50Hz |
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Installed power |
2.2kW |
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Compressed air |
0.6Mpa |
Configuration List
Name |
Brand |
Nation |
Feature |
Picture |
Optimization software |
Optima |
China |
|
|
Cutting software |
Gugao |
China |
Guaranteed accuracy |
|
Linear square rail |
T-win |
Taiwan |
|
|
Solenoid valve |
AirTAC |
Taiwan |
|
|
Phase sequence protector |
Omron |
Japan |
|
|
High soft line |
Kangerde |
China |
|
|
Windpipe |
Sun Rise |
Taiwan |
|
|
XX axis servo motor |
DEAOUR |
China |
1.5KW*2Intel chips |
|
YY axis servo motor |
DEAOUR |
China |
1,5KW |
|
ZZ axis servo motor |
DEAOUR |
China |
0.4kw |
|
Control System |
INOVANCE |
China |
|
|
Contactor |
Schneider |
France |
|
|
Inverter |
INOVANCE |
China |
|
|
Breaker |
MTSUBISHIELECTRIC |
Japan |
|
|
Intermediate relay |
Wieland |
Germany |
|
|
Air flotation device |
Customization |
China |
Customization3KW |
|
Scanner |
Panasonic |
Japan |
|
|
Fault detection system |
HUASHIL |
China |
|
|
Gear rack |
T-win |
Taiwan |
Customization |
|
Towing chain |
Silent tow chain |
China |
|
|
Reduction gear |
Faston |
Formosa |
|
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Packing List(need a 40 HC)
No. |
Name |
Size（MM） |
Weight（KG） |
1 |
Cutting machine frame |
3900*2100*2350 |
1373 |
2 |
Cutting machine table |
4300*2100*1600 |
1200 |
3 |
Breaking table |
3800*900*2500 |
800 |
Total |
|
42.25m³ |
3373 |
